Assembly Machines

The assembly of any product can be broken down into a series of fundamental smaller operations. Depending on the size or complexity of the part a decision is made whether to have an operator manually load a component onto a fixture as a step in the assembly process. Vibratory feeder bowls are typically used to orient smaller components which have a defining geometry. Our experience with all varieties of parts allows us to chose the orientation which will most consistently permit easy handling. From the exit of the feeder bowl, specially designed gripper fingers transfer the component part to mate with its assembly. Additional operations to complete the assembly may include pressing, staking, screw driving, riveting, gluing, soldering, hot stamping, pad printing, or ultrasonic welding. Different sensing methods can be used to verify the presence or correct placement of components and whether the assembly operation was completed as defined.

Typically automated machines are controlled by a Programmable Logic Controller (PLC). Signals from sensors throughout the machine are input into a computer which is programmed to control motions or actions of the machine depending on the received signals. This provides a very reliable and repeatable machine with inherent quality control. Operator safety features are also programmed into the PLC.

Custom automation machines can be as simple as single operations or having multiple operations to create a more complex assembly. We have worked closely with customers in the fields of electronics, medical disposables, automotive components, pneumatics, industrial hardware, pet care, and a diverse range of manufacturing disciplines.

Find out how Duall Automation can build your next automation machine.